Process Design

Optimizing System Efficiency & Performance

Our process design services focus on ensuring systems run exactly as intended, with maximum efficiency and reliability. This involves thorough calculations, simulations, and validations to verify that all equipment and piping are correctly sized and integrated.

Process Design Services Include

Proper process design directly translates to power savings. By ensuring that each component is operating within its ideal range, we reduce energy waste and help achieve lower operating costs and a smaller onboard footprint.

  • Pressure Drop Analysis: We calculate pressure drops across the system — including pipes, fittings, valves, and equipment — to ensure that there is sufficient pressure to drive fluids through the system without overloading pumps or causing operational inefficiencies.

  • Back Pressure Calculations: Understanding and controlling back pressure is essential for systems involving exhaust, discharge, or return lines. Our team evaluates the impact of back pressure on systems to avoid operational disruptions, inefficiencies, or even mechanical damage.

  • Pump and Line Sizing Verification: One of the most common causes of inefficiency in marine systems is improperly sized pumps or piping. Oversized pumps waste energy, while undersized components lead to pressure loss, high wear, and system failure. We carefully

We carefully analyse any system’s flow requirements to verify that:

  • Piping diameters are optimized to minimize pressure loss without unnecessary material costs.

  • Flow velocities are within acceptable limits to prevent erosion or noise.

  • Pumps are correctly sized for the required head and flow rate.

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